SECTION 08 34 00

CUSTOM SINGLE PANEL HYDRAULIC DOORS

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PART 1    GENERAL
1.1	SECTION INCLUDES
A.	Custom designed single-panel hydraulic doors.
1.2	RELATED SECTIONS
A.	Section 05 50 00 - Metal Fabrications. Door opening jamb and head members.
B.	Section 06 10 00 - Rough Carpentry. Door opening jamb and head members.
C.	Section 07 20 00 - Thermal Protection.
D.	Section  - . Access doors.
E.	Section 08 70 00 - Hardware.
F.	Section 09 70 00 - Wall Finishes.
G.	Section 09 91 23 - Interior Painting. Field painting.
H.	Division 16 - Electrical wiring and conduit, fuses, disconnect switches, connection of operator to power supply, installation of control station and wiring, and connection to alarm system.
1.3	REFERENCES
A.	ASTM International (ASTM):
1.	ASTM A36 - Standard Specification for Carbon Structural Steel.
2.	ASTM A500 - Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes.
B.	American Society of Civil Engineers (ASCE):
1.	ASCE 7 - Minimum Design Loads for Buildings and Other Structures.
C.	American Welding Society (AWS).
D.	Hydraulics Institute (HI).
E.	International Building Code (IBC).
F.	National Electric Code (NEC),
G.	National Fire Protection Association (NFPA).
1.4	SUBMITTALS
A.	Submit under provisions of Section 01 30 00 - Administrative Requirements.
B.	Product Data:
1.	Manufacturer's data sheets on each product to be used.
2.	Preparation instructions and recommendations.
3.	Storage and handling requirements and recommendations.
4.	Typical installation methods.
C.	Shop Drawings: Include details of materials, construction, and finish. Include relationship with adjacent construction.
D.	Delegated-Design: For systems indicated by a Registered Professional Engineer, Certified and Licensed in the state or municipality the project is located.
1.	Details of fabrication of components.
2.	Signed and sealed design calculations for systems indicated used to determine load carrying capacities.
3.	Analysis Data: Signed and sealed.
4.	Sizing Methods and Calculations: Signed and sealed.
1.5	QUALITY ASSURANCE
A.	Manufacturer Qualifications: Company specializing in manufacturing products specified in this section with a minimum five years documented experience.
B.	Installer Qualifications: Company specializing in performing Work of this section with minimum two years documented experience with projects of similar scope and complexity.
C.	Source Limitations: Provide each type of product from a single manufacturing source to ensure uniformity.
1.6	DELEGATED DESIGN
A.	Engage a qualified professional engineer, as defined in Section 01 40 00 - Quality Requirements.
1.	Must be licensed in State or Municipality the project is located.
2.	Comply with performance requirements and design criteria.
1.7	DELIVERY, STORAGE, AND HANDLING
A.	Store and handle in strict compliance with manufacturer's written instructions and recommendations.
B.	Protect from damage due to weather, excessive temperature, and construction operations.
1.8	PROJECT CONDITIONS
A.	Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's recommended limits.
1.9	WARRANTY
A.	Manufacturer's standard limited warranty including seven (7) year warranty on materials and workmanship of the door structure and three (3) year warranty on electrical and hydraulic components.
PART 2    PRODUCTS
2.1	MANUFACTURERS
A.	Acceptable Manufacturer: HydAway Hydraulic Walls, which is located at:<BR />305 4th St., Suite B<BR />Brookings, SD 57006<BR />Tel: 844-933-1091<BR />Email: request info (Sales@hydawaywalls.com);Web: https://hydawaywalls.com 
B.	Substitutions: Not permitted.
C.	Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.
2.2	PERFORMANCE AND DESIGN REQUIREMENTS
A.	The Custom hydraulic door design is to comply with relevant IBC, NEC, and NFPA standards and relevant local codes governed by authorities having jurisdiction at the Project location. Where standards and local codes differ, the stricter is to apply.
B.	Typical Hydraulic Door Reaction Design Parameters:
1.	Wind Load:
a.	Wind Speed: Equal to ____ mph (____kph).
b.	Wind Exposure: B.
c.	Wind Exposure: C.
d.	Wind Exposure: D.
e.	Risk Category: I.
f.	Risk Category: II.
g.	Risk Category: III.
h.	Risk Category: IV.
2.	Door Final Clear Opening Size: ___ ft (___ mm) wide by ___ ft (___ mm) tall.
3.	Door Manufacturer to provide specific door reaction design parameters including all anticipated cladding and insulation upon award of contract.
2.3	HYDRAULIC DOORS
A.	Basis of Design: HydAway Hydraulic Door as designed and furnished by a licensed HydAway manufacturing location.
1.	Construction of Panel and Frame Sections:
a.	Framing:
1)	Structural Steel Tubing: ASTM A500 minimum.
2)	Structural Steel Flats, Bars, and Angles: ASTM A36 minimum.
3)	Hinge Pins: ASTM 1144 Stress Proof or AISI 4140 Heat Treated.
b.	Frames: Structural steel tubing and other structural steel shapes.
1)	Design to same loading requirements for live, dead and wind loads as the surrounding construction.
2)	Maximum Spacing:
a)	Between Vertical Members: 96 inches (2438 mm).
b)	Between Horizontal Members: 96 inches (2438 mm).
c.	Panel Frame: Factory-welded at all joints and connections, with smooth welds minimum 1/4 inch (6 mm) thick.
d.	Frame and Panel System: Swinging door leaf panel mounted to manufactured door frame.
1)	Door Leaf Panel: Not to be mounted directly to building header.
e.	Cane Bolts: On larger width doors, cane bolts may be added to inside of bottom door tube near door center adding strength at the door tube location.
1)	If Severe or Abnormal Weather is Anticipated: Cane bolts are to engage by lowering bolt into a hole in the floor slab. This will aid in preventing building or door damage.
2)	Normal Weather Conditions: Cane bolt may be left in the raised disengaged position.
3)	Never operate door when cane bolts are in the lower engaged position.
2.	Hinges: Silent, greaseless, efficient, with zero maintenance.
a.	Permanent Bronze Bushings: Teflon impregnated providing a greaseless solution to hinge lubrication.
b.	Hinge Pin: Yield Strength: 100,000 psi (689475.7 kPa).
3.	Factory-Supplied Upper Weather Stripping: Shipped with frame and door panel for field-install.
4.	Factory-Supplied Lower Weather Stripping: Installed on door panel before installation.
5.	Hydraulic Doors: Operated by hydraulic cylinders mechanically fastened to swinging door leaf and manufacturer's door frame.
6.	Two Hydraulic Cylinders: open and close hydraulic door. Designed to carry required loads during operation, open position, and closed position.
a.	Internal Stops: Installed to prevent over-extension of cylinders, restricting system from opening or closing beyond its limits.
b.	Equipped with restrictors to control oil flow on the down cycle.
7.	System to Lock Closed: Hydraulic cylinders to provide a minimum of 1,000 lbf of total closing force.
8.	Hidden Cylinder Design: Doors up to 30 feet wide and 12 feet tall may be constructed such that the hydraulic cylinders are completely hidden when the hydraulic door is in the closed position, visible in the open position.
9.	Hydraulic Power Unit:
a.	Power: 1 HP.
1)	110 VAC Single-Phase: Requires 20 Amp breaker.
2)	Momentary Toggle Style Switch:
a)	Push in desired direction according to labels; raise or lower.
b)	Switch requires constant pressure to operate.
c)	When pressure on switch is released, pump operation stops causing door to stop and stay at door's present position.
b.	Power: 3 HP.
1)	230 VAC Single-Phase: Requires 30 Amp breaker.
2)	Momentary Toggle Style Switch:
a)	Push in desired direction according to labels; raise or lower.
b)	Switch requires constant pressure to operate.
c)	When pressure on switch is released, pump operation stops causing door to stop and stay at door's present position.
c.	Electric motor and pump are combined into one self-contained unit located adjacent to the door.
1)	Fastened to Framing: Four, 1/4 inch (6 mm) lags.
d.	The Owner is responsible for providing electrical power connections for the pump unit.
e.	Electrical power installation is to meet federal, state, and local codes.
f.	Pre-wired and factory tested. Final hook-up by others.
g.	Controls: Wired for constant-hold operation to raise or lower the door.
1)	Controls Height: 72 inches (1829 mm) or higher from finished floor.
h.	Hydraulic Oil: ISO 32 or ISO 22.
10.	Alternative Hydraulics: Allow door operation when electrical pump has lost power.
a.	Two Male Pioneer Style Hydraulic Connections: Pump side, adjacent to pump.
b.	Hydraulic Oil in Pump Reservoir: Must be compatible with equipment to operate door.
c.	Parker Couplers: Allow hook up to hydraulics under pressure.
B.	Finishes:
1.	System Frames and Panels:
a.	Cleaned and painted with direct to metal paint, prepared for field finish.
b.	Powder coat finish
c.	Fluoronar finish
d.	Zinc Spray finish
2.	Exterior Field Finish: By others. Door Manufacturer is to approve finishing and application.
3.	Interior Field Finish: By others. Door Manufacturer is to approve finishing and application.
C.	Available Accessories and Options:
1.	Walk-door framing.
2.	Window framing.
3.	Inside-facing bottom door tube.
4.	Secondary Bottom Door Seal: Foam core seal for climate-controlled facilities.
5.	Backup Operating System:
a.	Self-contained power unit mounted to a two wheeled cart.
b.	Requires 12 VDC deep cycle battery; group 27 recommended.
c.	Door Operation Pendant:
1)	Push desired button on pendant to raise and lower door.
2)	Pendant buttons require constant pressure to operate.
3)	When button pressure is released, the pump stops causing the door to stop moving and stay at its present position.
6.	Radio Remote Control System:
a.	Remote operates power unit motor by energizing internally wired relays.
b.	Two wireless transmitters standard.
1)	Additional transmitters available.
c.	Shared power between power unit and remote system.
d.	Push desired button to raise and lower door.
e.	Operation of remote transmitter requires constant button pressure to operate.
f.	Small lights on remote will flash when sending a signal to receiver.
g.	When button pressure is released pump operation stops causing door to stop moving and stay at the door's present position.
h.	Remote control requires batteries.
1)	Change out batteries and inspect remote yearly to prevent damage to remote.
i.	Should the remote not energize the motor verify that the motor has electrical power or replace the remote control batteries.
j.	If the batteries show signs of corrosion, change them out immediately to prevent damage to the transmitter.
7.	Cellular Phone Remote Control System:
a.	System functions on standalone Wi-Fi network isolated from Internet using a cellular phone app:
1)	Plastic electrical enclosure mounted adjacent to pump:
a)	Dimensions: 14 inches (356 mm) tall by 11 inches (279 mm) wide by 8 inches (203 mm) deep.
b)	Electrical connections to power unit routed through flexible liquid tight conduit.
2)	Shared power between power unit and remote system
a)	Wi-Fi access point mounted to exterior of building adjacent to door on power unit side minimum 10 feet (3.048 m) above finished floor.
b)	Ethernet cable routed from electrical enclosure to Wi-Fi access point.
b.	Wi-Fi signal operates power unit motor by energizing internally wired relays. 
c.	Push desired button on cellular phone application to raise and lower door. 
d.	Operation requires constant button pressure to operate. 
e.	When button pressure is released pump operation stops causing door to stop moving and stay at door's present position.
8.	Powder Coat Paint Finish: Frame and door leaf panel.
9.	Fluoronar Finish: Frame and door leaf panel.
10.	Zinc Spray Finish: Frame and door leaf panel.
11.	Battery Back-Up System: 24 VDC.
12.	Key Operation Switch: 
a.	A key is required to open and close the door.
D.	Operation: Constant-contact momentary toggle switch or key switch operates hydraulic cylinders mounted to door. Hydraulic system extends and retracts hydraulic cylinders to open and close door.
PART 3    EXECUTION
3.1	EXAMINATION
A.	Do not begin installation until substrates have been properly constructed and prepared.
B.	If substrate preparation is the responsibility of another installer, notify Architect in writing of unsatisfactory preparation before proceeding.
C.	Building rough opening jambs and header to be plumb and level within 1/4 inch (13 mm) from end to end.
D.	Foundation below door to be level and flat within 1/2 inch (13 mm) variation across door opening.
3.2	PREPARATION
A.	Clean surfaces thoroughly prior to installation.
B.	No materials of any kind may protrude from building surface between manufacturer door frame and building structure (jambs, header).
3.3	INSTALLATION
A.	Install in accordance with manufacturer's instructions, approved submittals, and in proper relationship with adjacent construction.
1.	Installation of custom designed hydraulic door completed by licensed door manufacturer personnel only.
2.	Wood Rough Opening: Door frame attached to building using wood lag screws.
3.	Concrete Rough Opening: Door frame attached to building jamb and header using concrete wedge, screw, or epoxy anchors.
4.	Steel Rough Opening: Door frame stitch welded to building jamb and header.
3.4	FIELD QUALITY CONTROL
A.	Field Inspection: Coordinate field inspection in accordance with appropriate sections in Division 01.
B.	Manufacturer's Services: Coordinate manufacturer's services in accordance with appropriate sections in Division 01.
3.5	CLEANING AND PROTECTION
A.	Clean products in accordance with the manufacturer's recommendations.
B.	Touch-up, repair or replace damaged products before Substantial Completion.

END OF SECTION